Tailgate Installation
Installation of the PHIL Autogate Tailgate can be handled in one of three ways:
- Tailgate to Body Installation at PHIL factory in Peoria, IL
- Field Installation with PHIL Supervisory Assistance
- Self Installation by client or dealer
For installations taking place away from the PHIL factory, the following items are needed:
- Two (2) qualified welders
- One (1) helper to assist with the installation
- 4 or 5 chains at least 10 ft long (10 to 20 ft preferred)
- Lifting device capable of lifting 2 tons
- Two, one (1) ton or larger come-alongs
- Safe ladders, man-lifts or scaffolding
- Two (2) hand winches (1 ton or larger)
- A loader or crane with operator for intermittent use (in assembling gate and lifting it into position on truck)
- Misc. hand tools and blocking
- Dry, low hydrogen E70XX iron powder coated welding rods (or comparable wire)
- Material as indicated on installation drawings for the fabrication of a basic installation tool (provided with installation manual prior to shipment of Autogate Tailgate)
- Touch-up paint as needed
Approximate Installation Time:
Articulated Tailgate: | 35 - 50 man hours +/- |
Series II / Max Load Tailgate: | 40 - 55 man hours +/- |
Standard Rigid-Frame Tailgate: | 45 - 60 man hours +/- |
Outriggerless Tailgate: | 45 - 60 man hours +/- |
Ultra-High Tailgate: | 45 - 60 man hours +/- |
Approximate Installation Time for Options:
Set of Sideboards: | 20 - 25 man hours +/- |
Fluidic Seal Assembly: | 15 - 20 man hours +/- |
Cushion Pad Assembly: | 15 - 20 man hours +/- |
The time required to install an Autogate Tailgate will be directly related to each organization, the number and skill set of people involved, options choosen, and familiarity with PHIL Autogate® tailgate installations. As with any product, if someone on the installation team has installed a tailgate before, the installation often goes more smoothly and quickly than when a team that has not installed a tailgate before is assigned the task. For this reason, Philippi-Hagenbuch, Inc. strongly encourages anyone that has not installed a tailgate for several years to accept our Installation Assistance service.